KUSIL-KGTP cable

KUSIL-KGTP cable

KUSIL-KGTP cable
  • Affordable prices, no markups or overpayments;
  • Stability of production and rhythm of deliveries;
  • We comply with GOSTs and all technological standards.

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Delivery is carried out as soon as possible after the order is placed.

KUSIL-KGTP cable (TU 3540-025-76960731-2013)
Application area

  • Flexible power cables are designed for both stationary and non-stationary installation, for connecting mobile machines (such as lifting cranes, hoists, welding machines, etc.), mechanisms, and equipment to electrical networks and mobile power sources. They operate at a nominal AC voltage of 380 and 660 V with a frequency of up to 400 Hz or a DC voltage of 750 and 1000 V, respectively.

    The cable insulation and sheath are made of thermoplastic elastomers based on styrene-ethylene-butylene-styrene (SEBS), providing excellent resistance to mechanical operational loads, high temperatures, ozone, and ultraviolet radiation.

  • The operating temperature range of the cables is from minus 60°C to plus 80°C. The operating temperature for different cable types is specified in Table 2.

    The bending radius during installation and operation must be at least 6 times the outer diameter.

    The service life of the cables is at least 4 years.

    The warranty period of operation is 6 months.

Cable design

  • The cable’s conductive cores are made of copper or tinned copper, multi-wire, round in shape, and correspond to flexibility class 5 or 6 according to GOST 22483-2012.

    The cables are manufactured with main cores of equal cross-section, ranging from 1 to 36 cores, and may also include 1 to 3 smaller cross-section cores (neutral or grounding) or 1 to 12 auxiliary cores. The number and nominal cross-section of the cores are specified in Table 1.

  • The color coding of the insulated cores complies with the requirements of GOST 24334-80 and is reflected in Table 3. Numeric marking with sequential numbering of same-colored cores is also possible.

    The insulated cores are twisted into a bundle with a binding polymer film.

    The cable sheath fills the free space between the cores, forming inter-core filling (in accordance with GOST 24334-80 and GOST 31945-2012) and giving the cable a round shape.

Technical specifications

    • The cables comply with the requirements of national standards:

      • GOST 31945-2012
      • GOST 24334-80
    • Conductive cores:

      • Flexibility class 5 (for KUSIL-KGTP)
      • Flexibility class 6 (for KUSIL-KOGTP)
    • Insulation and sheath made of thermoplastic elastomers
    • Operating temperature range from −60°C to +80°C
    • Minimum operating and installation temperature:

      • −60°C for cables with “-HL” designation
      • −50°C for other cables
    • Climatic versions UHL, HL, T, cable placement category 1, 2, 3, and 5 (according to GOST 15150)
    • “M” — sheath resistant to oil, gasoline, and diesel fuel
    • Cables are resistant to:

      • tensile loads
      • repeated bending
    • The number of bending cycles ranges from 10,000 to 30,000, depending on the cross-section and diameter
    • The cables have a round shape.
    • AC test voltage at 50 Hz for 5 minutes:

      • 2 kV — for cables with a nominal voltage of 380 V
      • 2.5 kV — for cables with a nominal voltage of 660 V
    • Insulation electrical resistance at t=20°C is at least 100 MΩ/km

Table 1. Number and nominal cross-section of cores

Core TypeNominal Cross-Section, mm²Number of Cores
Main0.75; 1.0; 1.5; 2.5; 4; 6; 10; 16; 25; 35; 50; 70; 95; 120; 150; 185; 240; 300; 4001
0.75; 1.0; 1.5; 2.5; 4; 6; 10; 16; 25; 35; 50; 70; 95; 120; 150; 185; 2402 – 5
0.75; 1.0; 1.5; 2.5; 4; 6; 106 – 36
Grounding or0.75; 1.0; 1.5; 2.5; 4; 6; 10; 16; 25; 35; 50; 70; 95; 1201 – 3
Neutral
Auxiliary0.75; 1.0; 1.5; 2.5; 4; 6; 10; 161 – 12

Table 2. Fire hazard class and operating temperature depending on sheath and insulation material

Cable BrandFire Hazard ClassInsulation and Sheath MaterialOperating Temperature, °C
KUSIL-KGTPO2.8.2.5.4Insulation and sheath made of thermoplastic elastomers-50°…+80°C
KUSIL-KGTP-HLO2.8.2.5.4Insulation and sheath made of highly frost-resistant thermoplastic elastomers-60°…+80°C
KUSIL-KGTPNO1.8.2.5.4Insulation and sheath made of flame-retardant thermoplastic elastomers-50°…+80°C
KUSIL-KGTPN-HLO1.8.2.5.4Insulation and sheath made of highly frost-resistant, flame-retardant thermoplastic elastomers-60°…+80°C
KUSIL-KGTPng(A)-HFP1b.8.1.2.1Insulation and sheath made of halogen-free thermoplastic elastomers-50°…+80°C

Table 3. Core insulation color

Number of coresCore insulation colors in the cable
With Grounding CoreWithout Grounding Core
3Green-yellow, blue, brownBlue, black, brown
4Green-yellow, blue, black, brownBlue, black, brown, black or brown
5Green-yellow, blue, black, brown, black or brownBlue, black, brown, black or brown, black or brown
More than 5Outer layer — green-yellow, blue, other cores — black;Outer layer — blue, brown, other cores — black;
Inner layers — brown, other cores — blackInner layers — brown, other cores — black
Color coding for single-core and two-core cables is not standardized
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