KUSIL-O cable

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KUSIL ng(C)-LS xx VO, KUSIL ng(C)-LSLTx xx VO, KUSIL ng(C) xx TO,
KUSIL ng(A)-HF xx PO, KUSIL ng(A)-FRHF xx PO according to TU 3548-029-76960731-2016

Scope of application

Lightweight power cables are designed for the distribution of electric power in stationary and mobile installations at a nominal AC voltage of 660 and 1000 V with a nominal frequency of up to 400 Hz or, respectively, a DC voltage of up to 1000 V and 1500 V.
The cables can be used in subway facilities for lighting circuit installation.
The cables have a lightweight design (O) compared to conventional low-voltage power cables, resulting in reduced weight.
The operating temperature range of the cables is from minus 60°C to plus 125°C. The operating temperature for each cable type is specified in Table 1.
The bending radius during installation and operation is at least 5 outer diameters (for cables without the “-G” index) or at least 4 outer diameters (for cables with the “G” index).
The service life of the cables is at least 25 years.
The warranty period is 3 years.

Cable design

The cable’s conductive cores are made of copper or tinned copper (version “l”), multi-wire, round-shaped, and classified as flexibility class 3 or 5 (“-G” version) according to GOST 22483-2012.
In “FR” version cables, a thermal barrier is applied to the cores in the form of mica tape wrapping.
The insulation is made of fire-retardant PVC compound (version “VO”), a halogen-free polymer compound (version “PO”), or a thermoplastic elastomer (version “TO”).
All insulated cores are of a single color (yellow) with numerical identification for each core. The cable’s brand is printed on the surface of one of the core insulations.
By agreement, the insulation color can be customized to any color.
The insulated cores are twisted into a core using a right-hand lay.

Designation for ordering

Conductor flexibility
	standard (class 3)
-G	increased (class 5)

Fire hazard rating (see Table 1)

ng(C)-LS

ng(C)-LSLTx

ng(C)

ng(A)-HF

ng(A)-FRHF

Number of cores

1, 2, 3, 4, 5

Core cross-section, mm²

Single-core: from 1.5 to 500 mm²

Multi-core: from 1.5 to 120 mm²

Core coating
	bare copper core
l	tinned copper core

Insulation material (see Table 1)
V	PVC compound
P	halogen-free polymer compounds
T	thermoplastic elastomer

Nominal voltage

-600

-1000

KUSIL

-G

ng(C)

-660

Examples of cable designation for ordering
KUSIL-G ng(C)-LS 3×16 VO – 660 TU 3548-029-76960731-2016	Highly flexible cable with three copper conductive cores of 16 mm² nominal cross-section, insulated with fire-retardant PVC compound, designed for a nominal voltage of 660 V
KUSIL ng(C) 5×50 TO – 1000 TU 3548-029-76960731-2016	Cable with five copper conductive cores of 50 mm² nominal cross-section, insulated with a thermoplastic elastomer, designed for a nominal voltage of 1000 V
KUSIL ng(A)-HF 4x35l PO – 660 TU 3548-029-76960731-2016	Cable with four tinned copper conductive cores of 35 mm² nominal cross-section, insulated with a halogen-free polymer compound, designed for a nominal voltage of 660 V
KUSIL-G ng(A)-FRHF 3×10 PO – 1000 TU 3548-029-76960731-2016	Fire-resistant, highly flexible cable with three copper conductive cores of 10 mm² nominal cross-section, insulated with a halogen-free polymer compound, designed for a nominal voltage of 1000 V

Table 1. Fire hazard class according to GOST 31565-2012 and cable operating temperature

Cable brand	Fire hazard class	Description of cable elements	Operating temperature
KUSIL ng(C)-LS xx VO KUSIL-G ng(C)-LS xx VO	P3.8.2.2.2	Insulation made of low fire hazard PVC compound	from -50°C to +70°C
KUSIL ng(C)-LSLTx xx VO KUSIL-G ng(C)-LSLTx xx VO	P3.8.2.1.2	Insulation made of low fire hazard PVC compound with low toxicity level	from -50°C to +70°C
KUSIL ng(C) xx TO KUSIL-G ng(C) xx TO	P3.8.2.5.4	Insulation made of thermoplastic elastomer	from -60°C to +125°C
KUSIL ng(A)-HF xx PO KUSIL-G ng(A)-HF xx PO	P1b.8.1.2.1	Insulation made of halogen-free polymer compound	from -50°C to +90°C
KUSIL ng(A)-FRHF xx PO KUSIL-G ng(A)-FRHF xx PO	P1b.2.1.2.1	Insulation made of halogen-free polymer compound, fire-resistant cable	from -50°C to +90°C
xx – denotes the number and nominal cross-section of conductors

Table 2. Nominal outer diameter and estimated weight of 1 km of cable: KUSIL/-G/ ng(C)-LS xx VO, KUSIL/-G/ ng(C)-LSLTx xx VO, KUSIL/-G/ ng(C) xx TO, KUSIL/-G/ ng(A)-HF xx PO

Number and nominal cross-section of conductors, pcs×mm²	for voltage 660 V			for voltage 1000 V
Number and nominal cross-section of conductors, pcs×mm²	insulated conductor diameter, mm	outer cable diameter, mm	weight, kg/km	insulated conductor diameter, mm	outer cable diameter, mm	weight, kg/km
1×1,5	3,27	3,27	24,3	3,67	3,67	28
1×2,5	4,22	4,22	41,3	4,62	4,62	46
1×4	4,82	4,82	58,3	5,22	5,22	63,9
1×6	5,55	5,55	80,9	5,95	5,95	87,3
1×10	7,33	7,33	136,8	7,73	7,73	145,2
1×16	8,32	8,32	195,5	8,72	8,72	205
1×25	10,37	10,37	313,3	10,77	10,77	325,1
1×35	11,47	11,47	408,6	11,87	11,87	421,6
1×50	13,02	13,02	549,5	13,42	13,42	564,2
1×70	15,16	15,16	751,5	15,56	15,56	768,6
1×95	18,34	18,34	1052,7	18,74	18,74	1073,3
1×120	19,31	19,31	1266,7	19,71	19,71	1288,4
1×150	21,7	21,7	1583,3	22,1	22,1	1607,6
1×185	24,83	24,83	1979,7	25,23	25,23	2007,5
1×240	26,68	26,68	2546,0	27,08	27,08	2575,9
1×300	35,21	35,21	3335,1	35,61	35,61	3374,5
1×400	38,6	38,6	4374,8	39	39	4417,9
1×500	42,46	42,46	5731,0	42,9	42,9	2743,2
2×1,5	3,27	6,53	50,1	3,67	7,33	57,6
2×2,5	4,22	8,45	85,2	4,62	9,25	94,7
2×4	4,82	9,64	120,2	5,22	10,44	131,7
2×6	5,55	11,1	166,7	5,95	11,9	179,9
2×10	7,33	14,66	281,8	7,73	15,46	299
2×16	8,32	16,65	402,8	8,72	17,45	422,3
2×25	10,37	20,74	645,4	10,77	21,54	669,6
2×35	11,47	22,94	841,8	11,87	23,74	868,5
2×50	13,02	26,04	1132,0	13,42	26,84	1162,3
2×70	15,16	30,31	1548,1	15,56	31,11	1583,3
2×95	18,34	36,69	2168,5	18,74	37,49	2210,9
2×120	19,31	38,62	2609,5	19,71	39,42	2654,1
3×1,5	3,27	7,02	75,1	3,67	7,88	86,4
3×2,5	4,22	9,08	127,7	4,62	9,94	142,1
3×4	4,82	10,37	180,3	5,22	11,23	197,5
3×6	5,55	11,93	250,1	5,95	12,79	269,8
3×10	7,33	15,76	422,7	7,73	16,62	448,5
3×16	8,32	17,89	604,2	8,72	18,75	633,4
3×25	10,37	22,3	968,1	10,77	23,16	1004,4
3×35	11,47	24,66	1262,7	11,87	25,52	1302,7
3×50	13,02	27,99	1698,1	13,42	28,85	1743,4
3×70	15,16	32,58	2322,2	15,56	33,44	2374,9
3×95	18,34	39,44	3252,7	18,74	40,3	3316,4
3×120	19,31	41,51	3914,2	19,71	42,37	3981,2
4×1,5	3,27	8,17	100,2	3,67	9,17	115,2
4×2,5	4,22	10,56	170,3	4,62	11,56	189,5
4×4	4,82	12,05	240,3	5,22	13,05	263,3
4×6	5,55	13,87	333,4	5,95	14,87	359,7
4×10	7,33	18,32	579,4	7,73	19,32	615,6
4×16	8,32	20,81	825,9	8,72	21,81	867
4×25	10,37	25,93	1322,5	10,77	26,93	1373,4
4×35	11,47	28,67	1722,3	11,87	29,67	1778,5
4×50	13,02	32,54	2314,0	13,42	33,54	2377,6
4×70	15,16	37,89	3163,9	15,56	38,89	3237,8
4×95	18,34	45,86	4436,0	18,74	46,86	4525,3
4×120	19,31	48,27	5328,7	19,71	49,27	5422,6
5×1,5	3,27	9,15	125,2	3,67	10,27	144
5×2,5	4,22	11,82	212,9	4,62	12,94	236,9
5×4	4,82	13,5	300,4	5,22	14,62	329,2
5×6	5,55	15,54	416,8	5,95	16,66	449,6
5×10	7,33	20,52	745	7,73	21,64	792,6
5×16	8,32	23,3	1059,1	8,72	24,42	1113,0
5×25	10,37	29,04	1694,6	10,77	30,16	1761,5
5×35	11,47	32,11	2203,6	11,87	33,23	2277,4
5×50	13,02	36,45	2957,8	13,42	37,57	3041,4
5×70	15,16	42,43	4043,4	15,56	43,55	4140,5
5×95	18,34	51,36	5674,8	18,74	52,48	5792,1
5×120	19,31	54,06	6804,7	19,71	55,18	6928,0

Table 3. Nominal outer diameter and estimated weight of 1 km of cable: KUSIL/-G/ ng(A)-FRHF xx PO

Number and nominal cross-section of conductors, pcs×mm²	for voltage 660 V			for voltage 1000 V
Number and nominal cross-section of conductors, pcs×mm²	insulated conductor diameter, mm	outer cable diameter, mm	weight, kg/km	insulated conductor diameter, mm	outer cable diameter, mm	weight, kg/km
1×1,5	4,39	4,39	33,8	4,79	4,79	38,6
1×2,5	5,34	5,34	53,3	5,74	5,74	59,1
1×4	5,94	5,94	70,5	6,34	6,34	77
1×6	6,67	6,67	94,6	7,07	7,07	101,8
1×10	8,37	8,37	152,7	8,77	8,77	161,7
1×16	9,36	9,36	213,2	9,76	9,76	223,3
1×25	11,41	11,41	334,5	11,81	11,81	346,7
1×35	12,51	12,51	431,7	12,91	12,91	445,1
1×50	14,06	14,06	575	14,46	14,46	590
1×70	16,2	16,2	780,6	16,6	16,6	797,8
1×95	19,38	19,38	1086,5	19,78	19,78	1107,1
1×120	20,35	20,35	1302,1	20,75	20,75	1323,7
1×150	22,74	22,74	1621,7	23,14	23,14	1645,9
1×185	25,87	25,87	2022,1	26,27	26,27	2049,5
1×240	27,72	27,72	2590,2	28,12	28,12	2619,6
1×300	36,25	36,25	3390,2	36,65	36,65	3428,5
1×400	39,64	39,64	4432,9	40,04	40,04	4474,8
1×500	43,6	43,6	5762,8	44,1	44,1	5817,2
2×1,5	4,39	4,39	69,7	4,79	9,57	79,6
2×2,5	5,34	5,34	109,8	5,74	11,49	121,8
2×4	5,94	5,94	145,3	6,34	12,68	158,6
2×6	6,67	6,67	194,9	7,07	14,14	209,7
2×10	8,37	8,37	314,5	8,77	17,54	333
2×16	9,36	9,36	439,2	9,76	19,53	459,9
2×25	11,41	11,41	689	11,81	23,62	714,2
2×35	12,51	12,51	889,3	12,91	25,82	916,9
2×50	14,06	14,06	1184,4	14,46	28,92	1215,3
2×70	16,2	16,2	1608,0	16,6	33,19	1643,5
2×95	19,38	19,38	2238,1	19,78	39,57	2280,6
2×120	20,35	20,35	2682,4	20,75	41,5	2726,9
3×1,5	4,39	4,39	104,5	4,79	10,29	119,4
3×2,5	5,34	5,34	164,7	5,74	12,35	182,7
3×4	5,94	5,94	218	6,34	13,63	238
3×6	6,67	6,67	292,3	7,07	15,2	314,6
3×10	8,37	8,37	471,7	8,77	18,85	499,6
3×16	9,36	9,36	658,8	9,76	20,99	689,8
3×25	11,41	11,41	1033,5	11,81	25,39	1071,2
3×35	12,51	12,51	1334,0	12,91	27,75	1375,3
3×50	14,06	14,06	1776,7	14,46	31,08	1823,0
3×70	16,2	16,2	2412,0	16,6	35,68	2465,3
3×95	19,38	19,38	3357,2	19,78	42,53	3420,9
3×120	20,35	20,35	4023,6	20,75	44,61	4090,4
4×1,5	4,39	4,39	139,4	4,79	11,97	159,2
4×2,5	5,34	5,34	219,6	5,74	14,36	243,6
4×4	5,94	5,94	290,7	6,34	15,85	317,3
4×6	6,67	6,67	389,7	7,07	17,67	419,5
4×10	8,37	8,37	649,6	8,77	21,92	688,7
4×16	9,36	9,36	904,2	9,76	24,41	947,9
4×25	11,41	28,53	1416,3	11,81	29,53	1469,4
4×35	12,51	31,27	1824,7	12,91	32,27	1882,8
4×50	14,06	35,14	2427,0	14,46	36,14	2492,2
4×70	16,2	40,49	3293,2	16,6	41,49	3368,1
4×95	19,38	48,46	4586,9	19,78	49,46	4676,4
4×120	20,35	50,87	5486,7	20,75	51,87	5580,6
5×1,5	4,39	12,28	174,2	4,79	13,4	199
5×2,5	5,34	14,96	274,5	5,74	16,08	304,6
5×4	5,94	16,64	363,3	6,34	17,76	396,6
5×6	6,67	18,67	487,2	7,07	19,79	524,4
5×10	8,37	23,43	839	8,77	24,55	890,6
5×16	9,36	26,22	1164,0	9,76	27,34	1221,6
5×25	11,41	31,95	1820,6	11,81	33,07	1890,5
5×35	12,51	35,02	2341,2	12,91	36,14	2417,8
5×50	14,06	39,36	3110,0	14,46	40,48	3195,9
5×70	16,2	45,35	4217,6	16,6	46,47	4316,3
5×95	19,38	54,27	5878,5	19,78	55,39	5996,4
5×120	20,35	56,97	7018,0	20,75	58,09	7141,7

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KUSIL-O cable

KUSIL-O cable

KUSIL ng(C)-LS xx VO, KUSIL ng(C)-LSLTx xx VO, KUSIL ng(C) xx TO,KUSIL ng(A)-HF xx PO, KUSIL ng(A)-FRHF xx PO according to TU 3548-029-76960731-2016

Scope of application

Cable design

Designation for ordering

Table 1. Fire hazard class according to GOST 31565-2012 and cable operating temperature

Table 2. Nominal outer diameter and estimated weight of 1 km of cable: KUSIL/-G/ ng(C)-LS xx VO, KUSIL/-G/ ng(C)-LSLTx xx VO, KUSIL/-G/ ng(C) xx TO, KUSIL/-G/ ng(A)-HF xx PO

Table 3. Nominal outer diameter and estimated weight of 1 km of cable: KUSIL/-G/ ng(A)-FRHF xx PO

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KUSIL ng(C)-LS xx VO, KUSIL ng(C)-LSLTx xx VO, KUSIL ng(C) xx TO,
KUSIL ng(A)-HF xx PO, KUSIL ng(A)-FRHF xx PO according to TU 3548-029-76960731-2016